CASE STUDY

Vacuum Circuit Breaker Renewals and Refurbishment

Contract Details

Case Study:

VMAG 25kV Circuit Breaker Replacement on the East Coast Mainline

Client:

Babcock Rail / Network Rail

Project
Partner:

WJ Project Services

Location:

East Coast Mainline – York Area

Scope:

VMAG 25kV circuit breaker installation, HV equipment testing, Level A/B switching, cross-boundary feeder commissioning

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Project Overview

WJ Project Services was commissioned to upgrade ageing high-voltage circuit breakers across key substations in the York area following deterioration of insulation levels within existing switchgear. The programme focused on improving system integrity, reliability, and long-term operational safety.

Approach

Works included isolation and earthing activities, removal of legacy HVCBs, and installation of new HSS VMAG 25kV circuit breakers, through-wall bushings, voltage transformers, and isolators. Detailed switching schedules were developed to allow phased changeovers while maintaining alternate feeding arrangements.

Commissioning & Training

Comprehensive testing was undertaken, including SCADA end-to-end verification, pressure and wiring tests, ductor testing, interlocking checks, function testing, and cross-boundary National Grid feeder testing. Entry into service procedures were completed in accordance with Network Rail standards

Equipment

HSS VMAG 25kV vacuum circuit breakers and associated HV interface wiring infrastructure were installed, providing enhanced insulation performance, improved reliability, and modernised protection capability.

Outcome

The project delivered fully renewed and commissioned HV circuit breaker systems, strengthening feeder station resilience and ensuring safe, reliable operation across the East Coast Mainline.

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