CASE STUDY

Sellafield Substation – Commissioning Programme

Contract Details

Case Study:

SCADA Commissioning and Protection Scheme Testing at Sellafield, Cumbria

Client:

Sellafield Utilities (via ABB)

Project
Partner:

WJ Project Services

Location:

Sellafield, Cumbria

Scope:

SCADA commissioning, unit protection schemes, secondary injection testing, and personnel training

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Project Overview

WJ Project Services was commissioned by ABB to support the commissioning of SCADA, unit protection schemes, and low-voltage switchgear at Sellafield. The project included testing, relay commissioning, SCADA integration, and staff training.

Approach

The team developed testing methodologies for unit protection schemes, conducting short-circuit and secondary injection tests to verify differential and restricted earth fault protection. All procedures and results were fully documented for client reference.

Commissioning & Training

Relays were commissioned in line with client settings, and signalling to SCADA was verified. On-site training was provided for switchgear operation, protection relay use, and Omicron CMC testing, enabling staff to manage long-term system testing independently.

Equipment

ABB Unigear ZS1.2, 11kV air-insulated, metal-clad switchgear was selected, offering EC 61439-1/-2 certification, safety, reliability, and scalable design.

Outcome

The project delivered fully commissioned protection and SCADA systems, comprehensive documentation, and trained personnel, ensuring reliable long-term operation.

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